Hyundai Santa Fe (DM): Brake Pedal. Repair procedures
Removal
1. |
Turn ignition switch OFF and disconnect the negative (-) battery
cable.
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2. |
Remove the crash pad lower panel.
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3. |
Remove the shower duct (A).
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4. |
Disconnect the stop lamp switch connector (A).
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5. |
Remove the brake pedal member mounting nut (A).
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6. |
Remove the snap pin (A) and clevis pin (B).
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7. |
Remove the brake pedal member assembly mounting nuts (A) and then
remove the brake pedal assembly.
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Inspection
1. |
Check the bushing for wear.
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2. |
Check the brake pedal for bending or twisting.
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3. |
Check the brake pedal return spring for damage.
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4. |
Check the stop lamp switch.
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Installation
1. |
Pre-tighten the bracket fixing bolt (A) in dash panel.
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2. |
Install the brake booster and brake pedal member fixing nuts (A)
securely.
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3. |
Tighten the bolt (A) securely in dash panel.
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4. |
Install the snap pin (A) and clevis pin (B).
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5. |
Install the stop lamp switch securely.
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6. |
Connect the stop lamp switch connector (A).
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7. |
Adjust the brake pedal height and free play.
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8. |
Check the brake pedal operation after installing the brake pedal.
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9. |
Install the shower duct (A).
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10. |
Install the crash pad lower panel.
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11. |
Reconnect the battery negative cable.
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Adjustment
Stop lamp switch clearance adjustment |
1. |
Disconnect the stop lamp switch connector (A).
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2. |
Pull the locking plate (A) as indicated by the arrow.
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3. |
Turn stop lamp switch 45° counterclockwise and remove it.
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4. |
While holding the brake pedal, insert the stop lamp switch until
the plunger is fully pressed in against the stopper on the pedal assembly.
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5. |
After inserting, turn the stop switch (A) 45° clockwise, and then
assemble locking plate (B) by pushing.
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6. |
Confirm the gap between stop lamp switch and bracket.
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7. |
Connect the stop lamp switch connector.
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Brake Pedal. Components and Components Location
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