Hyundai Santa Fe (DM): Radiator. Repair procedures
Removal and Installation
1. |
Disconnect the battery terminals.
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2. |
Remove the air cleaner assembly.
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3. |
Remove the under cover.
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4. |
Loosen the drain plug, and drain the coolant.
Remove the radiator cap to speed draining.
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5. |
Remove the front bumper.
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6. |
Remove the radiator upper hose (A) and lowr hose
(B).
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7. |
Disconnect the PWM module connector (A).
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8. |
Remove the air intake shield (A).
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9. |
Remove the upper air guard (A) and radiator over
flow hose (B).
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10. |
Remove the horn.
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11. |
Remove the upper bracket (A) and air guard (B).
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12. |
Separate the condenser (A) from the radiator (B)
and then remove the radiator assembly.
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13. |
Install in the reverse order of removal.
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14. |
Fill the radiator with coolant and check for leaks.
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Inspection
Radiator Cap Testing
1. |
Remove the radiator cap, wet its seal with engine
coolant, and then install it on a pressure tester.
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2. |
Apply a pressure of 79.4 ~ 122.58 kPa (0.95 ~ 1.25
kgf/cm², 11.5 ~ 17.78 psi).
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3. |
Check for a drop in pressure.
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4. |
If the pressure drops, replace the cap.
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Radiator Leakage Test
1. |
Wait until engine is cool, then carefully remove
the radiator cap and fill the radiator with engine coolant, then install
it on the pressure tester.
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2. |
Apply a pressure tester to the radiator and apply
a pressure of 93.16 ~ 122.58 kPa (0.95 ~ 1.25 kgf/cm², 13.51 ~ 17.78
psi).
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3. |
Inspect for engine coolant leaks and a drop in pressure.
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4. |
Remove the tester and reinstall the radiator cap.
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Radiator. Components and Components Location
Components 1. Radiator 2. Radiator lower hose 3. Radiator upper hose 4. Radiator upper guard 5. Radiator side air gusrd 6. Radiator upper mounting bracket 7. Radiator lower mounting insulator ...Cooling Fan. Components and Components Location
Components 1. Upper air guard 2. PWM module 3. Cooling fan shroud 4. Fan motor 5. Cooling fan ...See also:
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