Hyundai Santa Fe (DM): Repair procedures
Removal
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1. |
Disconnect the battery negative terminal.
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2. |
Remove the plastic engine cover.
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3. |
Remove the air cleaner assembly.
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4. |
Disconnect the battery positive terminal and then
remove the battery.
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5. |
Remove the battery tray.
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6. |
Remove the under cover.
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7. |
Loosen the drain plug and drain the coolant. Remove
the radiator cap to speed draining.
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8. |
Remove the radiator upper hose and lower hose.
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9. |
Recover the refrigerant and then remove the high
pressure pipe and low pressure pipe.
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10. |
Disconnect the (+) cable (A) from the fuse/relay
box and the front connector (B). Then remove the wiring protector (C).
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11. |
Disconnect the ECM connectors (A) from the ECM, the
fuse box connector (B) from the fuse/relay box and the engine ground
line (C). Then remove the wiring protector (D).
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12. |
Remove the transaxle wire harness connectors and
control cable from the transaxle.
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13. |
Disconnect the fuel hose (A) and PCSV (Purge control
solenoid valve) hose (B).
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14. |
Disconnect the heater hoses (A) and brake vacuum
hose(B).
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15. |
Disconnect the power steering oil return hose for
drain the oil, and then remove the hose that connecting between the
power steering oil pump assembly and the reservoir tank.(HPS type only)
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16. |
Remove the front muffler.
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17. |
Remove the center muffler and the propeller shaft
(4WD only).
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18. |
Remove the roll road bracket(A).
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19. |
Remove the roll road support bracket(A).
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20. |
Support the sub frame with a jack, and then remove
the sub frame assembly.
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21. |
Disconnect the ground cable(A), and then remove the
engine mounting bracket (B).
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22. |
Disconnect the transaxle ground cable(A).
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23. |
Remove the service cover(A).
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24. |
Remove the transaxle mounting bracket through bolt(A).
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25. |
Remove the engine and transaxle assembly by lifting
vehicle.
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Installation
Install the other parts in reverse order of removal.
Perform the following :
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Adjust a shift cable.
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Refill engine with engine oil.
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Refill a transaxle with fluid.
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Refill power steering fluid.
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Refill a radiator and a reservoir tank with engine
coolant.
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Place a heater control knob on "HOT" position.
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Clean battery posts and cable terminals and assemble.
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Inspect for fuel leakage.
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After assemble the fuel line, turn on the ignition
switch (do not operate the starter) so that the fuel pump runs for approximately
two seconds and fuel line pressurizes.
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Repeat this operation two or three times, then check
for fuel leakage at any point in the fuel line.
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Bleed air from the cooling system.
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Start engine and let it run until it warms up. (until
the radiator fan operates 3 or 4 times.)
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Turn Off the engine. Check the level in the radiator,
add coolant if needed. This will allow trapped air to be removed from
the cooling system.
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Engine Mounting. Repair procedures
Removal and Installation Roll road Bracket 1. Remove the roll road bracket(A). Tightening torque Bolt (B) : 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft) Bolt (C) : 107.9 ~ 127.5 N.m (11.0 ~ 13.0 ...Timing System
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