Hyundai Santa Fe (TM): Front Door

Hyundai Santa Fe TM 2019-2023 Service Manual / Body (Interior and Exterior) / Front Door

Components and components location

Components

1. Front door window glass
2. Front door window glass run assembly
3. Front door outside handle
4. Front door lock assembly
5. Front door outside handle pad

6. Front door checker assembly
7. Front door module assembly
8. Front door striker
9. Front door module plug hole

Repair procedures

Adjustment

Glass Adjustment

•	Check the glass run channel for damage or deterioration, and replace it if necessary.

1.	Remove the front door trim. (Refer to Front Door - "Front Door Trim")

2.	Remove the plug hole (A).

3.	After loosening the glass mounting bolts, adjust the spacing of the glass (A) by moving the glass from side to side and then tighten the bolts.

4.	Check the glass for normal operation.

Door Striker Adjustment

•	Make sure the door latches securely without slamming it. If necessary adjust the striker (A): The striker nuts are fixed. The striker can be fine adjusted up or down, and in or out.

After loosening the mounting screw, adjust the striker (A) by moving it forward and backward or from side to side and then tighten the bolts (B).

Tightening torque :

(B) : 17.7 - 33.3 N.m (1.8 - 3.4kgf.m , 13.0 - 24.6 lb-ft)

2.	Check that door opening and closing works properly.

Door Position Adjustment

•	After installing the door, check that the body fits flush with/parallel to all the edges of front door. Check that the door and body edges are parallel. Before adjusting, replace the mounting bolts.

1.	Check that the door and body edges are parallel.

2.	Place the vehicle on a level surface before adjusting the doors.

Adjust the hinges (A) :

•	Loosen the door mounting bolts slightly, and move the door in or out until it flush with the body.

•	Loosen the hinge mounting bolts slightly, and move the door backward or forward, up or down as necessary.

•	Place a shop towel on the jack to prevent damage to the door when adjusting the door.

Tightening torque :

(B) : 21.6 - 26.5 N.m (2.2 - 2.7 kgf.m, 15.9 - 19.5 lb-ft)

4.	Grease the pivot portions of the hinges indicated.

5.	Check for water leaks.

Front Door Trim. Components and components location

Component Location

1. Front Door Trim

Front Door Trim. Repair procedures

Replacement

•	Put on gloves to prevent hand injuries.

•	When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.

•	Be careful not to scratch the door trim and other parts.

1.	Using a flat-tip or remover, remove the front door pull handle mounting cap (A).

2.	After loosening the mounting screws, remove the lower part of the front door trim (A) using a flat-tip screwdriver.

3.	Remove the front door inside handle cage (A).

4.	Disconnect the front door window connector (A) , mirror switch connector (B).

To install, reverse removal procedure.

•	Make sure the connector is connected properly.

•	Make sure the door locks / unlocks and opens / closes properly.

•	Replace any damaged clips (or pin-type retainers).

•	Make sure the glass is operated properly.

Front Door Inside Handle. Repair procedures

Replacement

1.	Remove the front door trim. (Refer to Front Door - "Front Door Trim")

2.	After loosening the mounting screws, remove the front door inside handle (A).

To install, reverse removal procedure.

•	Make sure the door locks / unlocks and opens / closes properly.

•	Replace any damaged clips (or pin-type retainers).

Front Door Window Glass. Components and components location

Component Location

1. Front Door Window Glass

Front Door Window Glass. Repair procedures

Replacement

1.	Remove the front door trim. (Refer to Front Door - "Front Door Trim")

2.	Using a screwdriver or remover, remove front door belt outside weatherstrip (A).

3.	Remove the front door belt inside weatherstrip (A).

4.	Loosen the mounting bolts and separate the front door glass weatherstrip (A).

5.	Remove the pulg hole (A).

By operating the power window switch, pull down until the glass mounting bolt on plug hole is visible.

•	Be careful not to damage the galss surface.

Loosen the mounting bolt and then pull out the front door window glass (A) by tilting it sideways.

Tightening torque :

7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

To install, reverse removal procedure.

•	Roll the glass up and down to see if it moves freely.

•	Adjust glass position as needed.

•	Make sure the door lock and opens properly.

•	Check the glass run channel for damage and replace the damaged channel.

Front Door Module. Components and components location

Component Location

1. Front Door Module

Front Door Module. Repair procedures

Replacement

1.	Remove the front door window glass. (Refer to Front Door - "Front Door Window Glass")

2.	Remove the front door outside handle. (Refer to Front Door - "Front Door Outside Handle")

3.	Remove the front door speaker. (Refer to Body electrical system - "Speaker")

4.	Loosen the lock pin and separate the front door main connector (A).

5.	Loosen the front door outside handle screw (A).

6.	Using a screwdriver or remover, remove the outside rear view mirror inner cover (A).

7.	Press the lock pin, separate the outside rear view mirror connector (A).

Loosen the front door latch screws (A).

Tightening torque :

7.8 - 10.8 N.m (0.8 - 1.1 kgf.m, 5.8 - 8.0 lb-ft)

Loosen the front door moodule bolts and remove the front door module (A).

Tightening torque :

7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

10.	Disconnect the various connector fron the front door module and separate the front door module wiring harness (A).

11.	Remove the front door latch assembly. (Refer to Front Door - "Front Door Latch Assembly")

12.	Remove the front power window motor. (Refer to Body Electrical System - "Power Window Motor")

13.	Remove the impact sensor. (Refer To Airbag System - "Side Impact Sensor")

14.

To install, reverse removal procedure.

•	Make sure connectors are connected properly and each rod is connected securely.

•	Make sure the door locks / unlocks and opens / closes properly.

Front Door Outside Handle. Components and components location

Component Location

1. Front door outside handle

Front Door Outside Handle. Repair procedures

Replacement

1.	Remove the plug hole (B).

After loosening the mounting bolt, remove the front door outside handle (A).

Tightening torque :

7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

3.	Press the lock pin and separate the front door outside handle connector (A).

4.	Remove the front door lock assembly (A).

To install, reverse removal procedure.

•	Make sure the connector is connected properly.

•	Make sure the door locks / unlocks and opens / closes properly.

•	Be sure to install the outside handle pad (A) between the outside handle and the door panel.

Front Door Latch. Components and components location

Component Location

1. Front Door Latch

Front Door Latch. Repair procedures

Replacement

1.	Remove the front door module. (Refer to Front Door - "Front Door Module")

2.	Remove the front door inside handle case (A).

3.	Press the lock pin and separate connector (A).

4.	Remove the front door latch (A) from the module (B) by pushing it in the direction of the arrow.

5.	Remove the front door outside handle base connector (A).

6.	Separate the wiring harness (A) from the top of the front door out side handle base.

7.	Remove the front door outside handle base braket (A).

8.	Loosen the front door outside handle rod (A) and remove the front door outside handle base (B).

To install, reverse removal procedure.

•	Make sure the connector is connected properly.

•	Make sure the door locks / unlocks and opens / closes properly.

•	Replace any damaged clips (or pin-type retainers).

Front Door Belt Outside Weatherstrip. Repair procedures

Replacement

1.	Pull down the front door window glass to the lowest level by pressing the power window glass switch.

2.	Using a screwdriver or remover, remove the front door belt outside weatherstrip (A).

To install, reverse removal procedure.

•	Replace any damaged clips (or pin-type retainers).

Front Door Belt Inside Weatherstrip. Repair procedures

Replacement

1.	Remove the front door trim. (Refer to Front Door - "Front Door Trim")

2.	Remove the front door belt inside weatherstrip (A).

To install, reverse removal procedure.

•	When installing, install it by first contacting the inside part (basis point of assembly) of arrow to door frame.

•	Replace any damaged clips (or pin-type retainers).

Front Door Side Weatherstrip. Repair procedures

Replacement

[Front door side weatherstrip]

Loosen the front door checker (B) mounting bolt.

Tightening torque :

21.6 - 32.4 N.m (2.2 - 3.3 kgf.m,15.9 - 23.9 lb-ft)

2.	Detach the clips, then remove the front door side weatherstrip (A).

To install, reverse removal procedure.

•	Replace any damaged clips (or pin-type retainers).

[Front door body side weatherstrip]

1.	Detach the clips, then remove the front door body side weatherstrip (A). [LH] [RH]

2.	To install, reverse the removal procedure.

Front Door Frame Garnish. Repair procedures

Replacement

•	Put on gloves to prevent hand injuries.

•	When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.

•	Be careful not to scratch the door trim and other parts.

1.	Remove the front door belt outside weatherstrip. (Refer to Front Door - "Front Door Outside Weatherstrip")

2.	Using a remover and remove the front door frame garnish (A).

To install, reverse removal procedure.

•	Replace any damaged clips (or pin-type retainers).

•	If any parts are damaged after removing the door frame garnish, replace it with a new one.

Front Door Frame Molding. Repair procedures

Replacement

•	Put on gloves to prevent hand injuries.

•	When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.

•	Be careful not to scratch the door trim and other parts.

1.	Using a remover and remove the front door frame molding (A).

To install, reverse removal procedure.

•	Replace any damaged clips (or pin-type retainers).

•	If any parts are damaged after removing the door frame molding, replace it with a new one.

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