Hyundai Santa Fe (TM): Rear Door

Hyundai Santa Fe TM 2019-2023 Service Manual / Body (Interior and Exterior) / Rear Door

Components and components location

Components

1. Rear door window glass
2. Rear door window glass run assembly
3. Rear door outside handle
4. Rear door outside handle pad
5. Rear door channel

6. Rear door checker assembly
7. Rear door module assembly
8. Rear door striker
9. Rear door module plug hole

Repair procedures

Adjustment

Glass Adjustment

•	Check the glass run channel for damage or deterioration, and replace them if necessary.

1.	Remove the rear door trim. (Refer to Rear Door - "Rear Door Trim")

2.	Remove the plug hole (A).

3.	After loosening the glass mounting bolts, adjust the spacing of the glass (A) by moving the glass from side to side and then tighten the bolts.

4.	Check the glass for normal operation.

Door Striker Adjustment

•	Make sure the door latches securely without slamming it. If necessary adjust the striker (A). The striker nuts are fixed. The striker can be fine adjusted up or down, and in or out.

After loosening the mounting screw, adjust the striker (A) by moving it forward and backward or from side to side and then tighten the bolts (B).

Tightening torque

21.6 - 32.4 N.m (2.2 - 3.3 kgf.m, 15.9 - 23.9 lb-ft)

2.	Check that door opening and closing works properly.

Door Position Adjustment

•	After installing the rear door, check that the body fits flush with/parallel to all the edges of front door. Check that the door and body edges are parallel. Before adjusting, replace the mounting bolts.

1.	Check that the door and body edges are parallel.

2.	Place the vehicle on a firm, level surface when adjusting the doors.

Adjust the hinges (A) :

•	Loosen the door mounting bolts slightly, and move the door in or out until it aligns flush with the body.

•	Loosen the hinge mounting bolts slightly, and move the door backward or forward, up or down as necessary to make the gaps equal.

•	Place a shop towel on the jack to prevent damage to the door when adjusting the door.

Tightening torque

(B) : 21.6 - 26.5 N.m (2.2 - 2.7 kgf.m, 15.9 - 19.5 lb-ft)

4.	Grease the pivot portions of the hinges indicated by the arrows.

5.	Check for water leaks.

Rear Door Trim. Components and components location

Component Location

1. Rear Door Trim

Rear Door Trim. Repair procedures

Replacement

•	Put on gloves to prevent hand injuries.

•	When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.

•	Be careful not to scratch the door trim and other parts.

1.	Using a flat-tip or remover, remove the rear door pull handle mounting cap (A).

2.	Using a screwdriver or remover, remove the rear door delta inner cover (A).

3.	After loosening the mounting screws, remove the rear door trim (A).

4.	Remove the rear door inside handle cage (A).

5.	Disconnect the power window switch connector (A).

To install, reverse removal procedure.

•	Make sure the connector is connected properly.

•	Make sure the door locks / unlocks and opens / closes properly.

•	Replace any damaged clips (or pin-type retainers).

•	Make sure the glass moves properly.

Rear Door Inside Handle. Repair procedures

Replacement

1.	Remove the rear door trim. (Refer to Rear Door - "Rear Door Trim")

2.	After loosening the mounting screws, remove the rear door inside handle (A).

To install, reverse removal procedure.

•	Make sure the door locks / unlocks and opens / closes properly.

•	Replace any damaged clips (or pin-type retainers).

Rear Door Window Glass. Components and components location

Component Location

1. Rear Door Window Glass

Rear Door Window Glass. Repair procedures

Replacement

1.	Remove the rear door trim. (Refer to Rear door - " Rear door trim")

2.	Using a remover and separate the rear door belt outside weatherstrip (A).

3.	Loosen the rear door delta molding screws.

Unscrew the rear door channel mounting nut and bolt loosely.

Tightening torque

Nut : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

Bolt : 7.8 - 12.7 N.m (0.8 - 1.3Kgf.m, 5.8 - 9.4 lb-ft)

5.	Remove the rear door belt inside weatherstrip (A).

6.	Remove the plug hole (A).

By operating the power window switch, pull down until the glass mounting bolt on plug hole is visible.

•	Be careful not to damage the glass surface.

Loosen the mounting bolt and then pull out the rear door window glass (A) by tilting it sideways.

Tightening torque :

7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

To install, reverse removal procedure.

•	Make sure that the glass rolls up and down smoothly.

•	Adjust glass position as needed.

•	Make sure the door locks and opens properly.

•	Replace any damaged clips (or pin-type retainers).

Rear Door Module. Components and components location

Component Location

1. Rear Door Module

Rear Door Module. Repair procedures

Replacement

1.	Remove the rear door window glass. (Refer to Rear Door - "Rear Door Window Glass")

2.	Remove the rear door outside handle. (Refer to Rear Door - "Rear Door Outside Handle")

3.	Press the lock pin and separate the rear door main connector (A).

4.	Loosen the rear door out side handle base mounting screw (A).

Loosen the rear door latch mounting screw (A).

Tightening torque :

7.8 - 10.8 N.m (0.8 - 1.1 kgf.m, 5.8 - 8.0 lb-ft)

6.	Remove the rear door channel (A).

Loosen mounting bolts and remove the rear door module (A).

Tightening torque :

8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)

8.	Remove the rear door main wiring (A).

To install, reverse removal procedure.

•	Make sure connectors are connected properly and each rod is connected securely.

•	Make sure the door locks / unlocks and opens / closes properly.

Rear Door Outside Handle. Components and components location

Component Location

1. Rear Door Outside Handle

Rear Door Outside Handle. Repair procedures

Replacement

Remove the plug hole and loosen the mounting bolt, remove the rear door outside handle (A).

Tightening torque :

7.8 - 10.8 N.m (0.8 - 1.1 kgf.m, 5.8 - 8.0 lb-ft)

To install, reverse removal procedure.

•	Make sure the door locks / unlocks and opens / closes properly.

•	Be sure to install the outside handle pad (A) between the outside handle and the door panel.

Rear Door Latch. Components and components location

Component Location

1. Rear Door Latch

Rear Door Latch. Repair procedures

Replacement

1.	Remove the rear door module. (Refer to Rear Door - "Rear door module")

2.	Remove the rear door insade handle case (A)

3.	Press the lock pin and separate the connector (A).

4.	Separate the rear door latch (A) from the module (B).

5.	Remove the rear door outside handle base (A).

6.	Separate the rear door outside handle rod (A) and remove the rear door outside handle base (B).

To install, reverse removal procedure.

•	Make sure the connector is connected properly.

•	Make sure the door locks / unlocks and opens / closes properly.

•	Replace any damaged clips (or pin-type retainers).

Rear Door Belt Outside Weatherstrip. Repair procedures

Replacement

1.	Pull down the rear door window glass to the lowest level by pressing the power window glass switch.

2.	After loosening the mounting screws, remove the rear door belt outside weartherstrip (A) by pulling it upward.

To install, reverse removal procedure.

•	Replace any damaged clips.

Rear Door Belt Inside Weatherstrip. Repair procedures

Replacement

1.	Remove the rear door trim. (Refer to Rear Door - "Rear Door Trim")

2.	Remove the rear door belt inside weatherstrip (A).

To install, reverse removal procedure.

•	When installing, install it by first contacting the inside part (basis point of assembly) of arrow to door frame.

•	Replace any damaged clips.

Rear Door Side Weatherstrip. Repair procedures

Replacement

[Rear door side weatherstrip]

Loosen the rear door checker (B) mounting bolt.

Tightening torque :

21.6 - 32.4 N.m (2.2 - 3.3 kgf.m,15.9 - 23.9 lb-ft)

2.	Detach the clips, remove the rear door side weatherstrip (A).

To install, reverse removal procedure.

•	Replace any damaged clips.

[Rear door body side weatherstrip]

1.	Detach the clips, then remove the rear door body side weatherstrip (A). [LH] [RH]

2.	To install, reverse the removal procedure.

Rear Door Frame Garnish. Repair procedures

Replacement

•	Put on gloves to prevent hand injuries.

•	When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.

•	Be careful not to scratch the door trim and other parts.

[Rear door B pillar frame garnish]

1.	Remove the rear door belt outside weatherstrip. (Refer to Rear Door - "Rear Door Outside Weatherstrip")

2.	Using a remover and remove the rear door B pillar garnish (A).

To install, reverse removal procedure.

•	Replace any damaged clips (or pin-type retainers).

•	If any parts are damaged after removing the door frame garnish, replace it with a new one.

[Rear door C pillar frame garnish]

1.	Remove the rear door belt outside weatherstrip. (Refer to Rear Door - "Rear Door Outside Weatherstrip")

2.	Using a screwdriver or remover, remove the rear door delta inner cover (A).

3.	Using a remover and remove the rear door C pillar garnish (A).

To install, reverse removal procedure.

•	Replace any damaged clips (or pin-type retainers).

•	If any parts are damaged after removing the door frame garnish, replace it with a new one.

Rear Door Frame Molding. Repair procedures

Replacement

•	Put on gloves to prevent hand injuries.

•	When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.

•	Be careful not to scratch the door trim and other parts.

1.	Using a remover and remove the rear door frame molding (A).

To install, reverse removal procedure.

•	Replace any damaged clips (or pin-type retainers).

•	If any parts are damaged after removing the door frame molding, replace it with a new one.

Front Door

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