Hyundai Santa Fe (TM): Panorama Sunroof

Hyundai Santa Fe TM 2019-2023 Service Manual / Body (Interior and Exterior) / Panorama Sunroof

Components and components location

Component

1. Mechanism rail assembly
2. Center cover assembly
3. Roller blind motor
4. Glass motor
5. Panorama sunroof panel
6. Side molding

7. Decoration inner cover
8. Decoration outer cover
9. Movable glass assembly
10. Wind deflecter assembly
11. Front cover assembly
12. Front glass

Repair procedures

Alignment

Glass step alignment

Perform considerable step alignment after replacing movable glass (A).

①
②
③

Perfrom height adjustment releasing screw (A) a bit.

•	Be careful not to damage screws.

3.	Tighten the screw (A) completely after adjusting the height

Initializing motor

1.	Turn the ignition switch to the ON position or start the engine. We recommend resetting the sunroof while the engine is running.

2.	Close the blind and glass completely if opened.

3.	Release the sunroof control lever.

4.	Push the sunroof control lever forward in the direction of close (about 10 seconds) until the blind slightly moves. Then, release the lever.

Push the sunroof control lever forward in the direction of close, until the sunroof operates as follows again : Blind Open → Glass Slide Open → Glass Slide Close → Blind Close Then, release the lever.

When this is complete, the sunroof system has been reset. (Do not release the lever until the operation is completed. If you release the lever during operation, try again from step 2.)

In case of motor initializing

1.	First operation after manufactured

2.	When rest value is initialized or damaged by power failure or discharging

3.	After operating emergency handle

4.	When replacing battery and fuse

5.	After replacing motor and reparing sunroof

Emergency operation

1.	Emergency operation of panorama sunroof should not be performed except in case of closing or opening panorama sunroof when motor is defected.

2.	Panorama sunroof should be closed or opened after removing roof trim using hexgonal wrench. Do not use excessive force.

3.	Perform initialization when necessary according the initialization procedure. [Movable glass assembly] [Roller blind motor]

Movable Glass. Repair procedures

Replacement

1.	Open movable glass completely pressing panorama sunroof switch.

2.	Remove the decoration inner cover (A).

3.	Close movable glass completely pressing panorama sunroof switch .

4.	Remove the decoration outer cover (A).

Loosen screws mounted on the glass using star wrench (T25) then remove movable glass (A).

•	Be careful not to damage screws.

To install, reverse the removal procedure.

•	Carry out considerable step adjustment after exchanging movable glass.

•	When movable glass is installed tilt lever should be inserted first and be careful that tilt lever shoe should not be damaged by rear rail interference.

Panorama Sunroof Deflector. Repair procedures

Replacement

1.	Open movable glass completely pressing panorama sunroof switch.

Loosen the panorama sunroof deflector mounting screws (A).

Tightening torque :

3.2 - 4.8 N.m (0.3 - 0.5 kgf.m, 2.3 - 3.5 lb-ft)

3.	Remove the panorama sunroof deflector braket (A) by pushing it in the direction of the arrow.

4.	To install, reverse the removal procedure.

Roller Blind. Repair procedures

Removal

1.	Remove the roof trim. (Refer to Body - "Roof Trim Assembly")

Open the roller blind using the panorama sunroof switch.

•	Leave 10 - 20cm (0.3937 - 0.7874 in) of the roller blind unopened.

3.	Remove the roller blind lower support (A) by loosening the mounting screws.

4.	Using a screwdriver or remover, remove the roller blind by pushing (A) up on the top of the roller blind.

5.	To install, reverse the removal procedure.

Mechanism Rail. Repair procedures

Replacement

1.	Remove the roof trim.

2.	Remove the movable glass. (Panorama sunroof - refer "Movable Glass")

3.	Remove the roller blind. (Panorama sunroof - refer "Roller Blind")

4.	Remove the glass motor (A) and roller blind motor (B) loosening mounting screws.

5.	Loosen the mounting bolts and nuts, remove the mechanism assembly (A).

6.	To install, reverse the removal procedure.

Front Glass. Repair procedures

Removal

•	In order to remove the front glass, use the tools shown in the following figure: [Tooling Diagram] ① Square wire ② Insert-type wire grip

[Tooling Assembly Diagram]

•	Insert and affix square wire ① into the insert hole of the wire grip ②.

1.	Press panorama sunroof switch to fully open the movable glass.

2.	Remove the side molding. (Refer to Body Side Molding - "Roof Side Molding")

Pull the square wire (A) to the left and right, then apply a force in the direction of the arrow to cut off the residual sealant.

•	Longer wires require more power, so divide Section ① and ② in half to cut off residual sealant.

•	Make sure that you put on gloves to protect your hands from potential injury.

•	Be careful about potentially burning your hands due to the heat generated from the wire in use.

•	Be careful when working with wiring because it may be cut.

•	Be careful not to damage the body.

4.	Remove the front glass (A) carefully without damaging it.

Installation

•	In order to mount the front glass, use the tools shown in the following figure : [Tooling Diagram] ① Sealant nozzle ② Adhesive sealant for car windows ③ Sealant gun ④ Primer ⑤ Primer application brush

1.	Install the side molding. (Refer to Body Side Molding - "Roof Side Molding")

2.	Press panorama sunroof switch to fully close the movable glass.

Use a blade to cut off residual sealant (A) around the front glass attachment area.

•	When cutting off the residual sealant around the body panel, make sure to leave about 2mm of sealant from the adhesive surface.

•	Make sure that the body paint surface is not damaged at all.

•	If it is damaged, apply paint or rust inhibitor for maintenance.

4.	Use alcohol or an air gun to clean up the edges of the panorama sunroof frame and front glass.

5.	Use a primer application brush to apply primer around the panorama sunroof frame (A) and front glass.

Use a sealant gun to apply sealant (B) around the panorama sunroof frame (A) after applying the primer

•	When using a sealant gun to apply the sealant, make sure that the sealant is not cracked to prevent water leaks.

7.	Install the front glass (A) loosely on the panorama sunroof frame.

8.	Check step and gap before front glass (A) is fully mounted.

Apply tape to around the front glass to prevent the glass from coming off.

•	If sealant is excessively applied, it may ooze out of the body. Use alcohol or a cleaning agent to wipe off the residual sealant.

•	Mount front glass and set the car on a flat surface at least for 4 hours.

•	If you have to drive the car, be sure to SLOWLY drive the car for at least 8 hours after mounting.

•	Alert the driver to avoid driving the car aggressively for 2-3 days, or avoid driving it on irregular road surfaces.

Rear Glass. Repair procedures

Removal

•	In order to remove rear glass, use tools as follows shown in the picture. [Tools block diagram] ① Square wire ② Insert type wire grip [Tools assembly diagram]

•	Tighten square wire ① inserting it in the hole of Insert type wire grip ②

1.	Remove the movable glass. (Refer to Panorama Sunroof - "Movable Glass")

2.	Remove the side molding. (Refer to Body Side Molding - " Roof Side Molding")

Cut sealant from front pulling square wire (A) from left to right.

•	Wear gloves not to get hurt in the hand.

•	Be careful not to be burned in the hand by too much heat using wire.

•	Work carefully because wire can be cut.

•	Give attention not to damage body.

4.	Carefully remove rear glass (A) not to be damaged.

Installation

•	In order to install rear glass, use tools as follows as shown in the picture. [Tools block diagram] ① Sealant nozzle ② Adhesive sealant only for glass ③ Sealant gun ④ Primer ⑤ Primer application brush

Cut remaining sealant (A) around body panel using knife blade.

•	When cutting sealant around body panel, leave 2 mm thick from adhesive spot.

•	Give attention not to damage painted area in the body.

•	If found damaged area, apply protective paint or rust inhibitor.

2.	Clean edges of body panel and rear glass thoroughly with alcohol or air gun.

Apply sealant (B) arround body panel (A) using sealant gun.

•	When applying sealant using sealant gun avoid to cut off and water leak.

4.	Install the rear glass (A) on the body panel.

5.	Install the rear glass (A) completely after checking step and gap.

Tape around rear glass not to make floating area.

•	Clean thoroughly with alcohol or cleaner when sealant is over applied and seen from outside of the body.

•	After rear glass is installed vehicle should be parked on flat place 4 hours at least.

•	If vehicle should be run, drive slowly within 8 hours at least.

•	Alert the driver to avoid driving the car aggressively for 2-3 days, or avoid driving in on irregular road surfaces.

7.	Install the movable glass. (Refer to Panorama Sunroof - "Movable Glass")

Panorama Sunroof Assembly. Components and components location

Component

1. Panorama Sunroof Assembly

Panorama Sunroof Assembly. Repair procedures

Removal

•	In order to remove panorama sunroof assembly use tools as follows. [Tools block diagram] ① Square wire ② Insert type wire grip [Tools assembly diagram]

•	Tighten square wire ① inserting it in the hole of Insert type wire grip ②

1.	Remove the roof side molding.

2.	Remove the roof trim.

3.	Remove the front glass.

4.	Completely close the movable glass using the panorama sunroof switch.

5.	Remove the window glass.

6.	Remove the rear glass.

Remove the panorama sunroof side bracket.

Tightening torque :

7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

Loosen the panorama sunroof mounting nuts (A).

[Front]

Tightening torque :

3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.4 lb-ft)

[Rear]

Tightening torque :

3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.4 lb-ft)

Cut sealant in edge side front (A) pulling wire (B) from left to right.

•	Wear gloves not to get hurt in the hand.

•	Be careful not to be burned in the hand by too much heat using wire.

•	Work carefully because wire can be cut.

•	Use protective tape when removing parts with screw driver or remover not to damage the parts.

•	Give attention not to damage body.

•	More than two people should work together when using wire.

10.

Cut sealant between edge side front (A-A) pulling wire (B) from left to right.

•	Wear gloves not to get hurt in the hand.

•	Be careful not to be burned in the hand by too much heat using wire.

•	Work carefully because wire can be cut.

•	Use protective tape when removing parts with screw driver or remover not to damage the parts.

•	Give attention not to damage body.

•	More than two people should work together when using wire.

11.

Cut sealant between edge side (A-A) pulling wire (B) from left to right.

•	Wear gloves not to get hurt in the hand.

•	Be careful not to be burned in the hand by too much heat using wire.

•	Work carefully because wire can be cut.

•	Use protective tape when removing parts with screw driver or remover not to damage the parts.

•	Give attention not to damage body.

•	More than two people should work together when using wire.

12.

Cut sealant between edge side rear (A-A) pulling wire (B) from left to right.

•	Wear gloves not to get hurt in the hand.

•	Be careful not to be burned in the hand by too much heat using wire.

•	Work carefully because wire can be cut.

•	Use protective tape when removing parts with screw driver or remover not to damage the parts.

•	Give attention not to damage body.

•	More than two people should work together when using wire.

13.

After every edge side sealant is cut, remove panorama sunroof assembly (A).

•	When removal of the panorama sunroof assembly be careful not to damage.

14.

Use a blade to cut off residual sealant (A) around body panel.

•	When cutting off the residual sealant around the body panel, make sure to leave about the thickness of 2 mm from the adhesive surface.

•	Make sure that the body paint surface is not damaged at all.

•	If it is damaged, apply paint or rust inhibitor for maintenance.

Installation

•	In order to install panorama sunroof assembly use tools as follows. [Tools block diagram] ① Sealant nozzle ② Adhesive sealant only for glass ③ Sealant gun ④ Primer ⑤ Primer application brush

1.	Use alcohol or an air gun to clean up the edges of the body panel and panorama sunroof frame.

2.	Use a primer application brush to apply primer around the body panel and panorama sunroof frame.

Use a sealant gun to apply sealant around the body panel (A) after applying the primer.

•	When using a sealant gun to apply the sealant, make sure that the sealant is not cracked to prevent water leaks.

4.	Carefully install panorama sunroof on body flange set by centering device hole (A).

Check steps and gaps for every side.

	Suction	Step	Gap
Front	A-A	2 ± 1	6.4 ± 1
Rear	B-B	0 ± 1	5 ± 1

Tighten the panorama sunroof fixing nuts.

[Front]

Tightening torque :

3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.4 lb-ft)

[Rear]

Tightening torque :

3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.4 lb-ft)

Install the panorama sunroof side bracket.

Tightening torque :

7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

Perform water leak test.

•	Avoid water flow to touch adhesive surface directly and let water flow to side of the glass.

If water leak occurs, apply sealant on leakage spot.

•	After panorama sunroof is installed vehicle should be parked on flat place 4 hours at least.

•	If vehicle should be run, drive slowly within 8 hours at least.

•	Alert the driver to avoid driving the car aggressively for 2-3 days, or avoid driving in on irregular road surfaces.

10.	Install the roof trim.

11.	Install the rear roof molding and roof rack.

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