Components and components location
1. Crash pad
lower panel
2. Crash pad assembly
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3. Crash pad
side cover [LH]
4. Crash pad side cover [RH]
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1. Crash pad
under cover [RH]
2. Glove box
3. Heater & A/C controller
4. A.V.N Head unit
5. Cluster fascia panel
6. Cluster assembly
7. Center airvent duct assembly
8. Crash pad center panel
9. Side airvent duct assembly [LH]
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10. Side airvent
duct assembly [RH]
11. Main crash pad
12. Side speaker grill assembly [LH]
13. Side speaker grill assembly [RH]
14. Head up display cover
15. Center speaker grill assembly
16. Steering column lower shroud
17. Cowl cross bar assembly
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Cluster Fascia Panel. Components and components location
Cluster Fascia Panel. Repair procedures
| •
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Put on gloves to prevent hand injuries.
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| •
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When removing with a flat-tip screwdriver or remover, wrap protective
tape around the tools to prevent damage to components.
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| •
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Use a plastic panel removal tool to remove interior trim pieces
without marring the surface.
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| •
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Take care not to bend or scratch the trim and panels.
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1. |
Using a screwdriver or remover, remove the cluster fascia panel (A).
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2. |
To install, reverse the removal procedure.
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• |
Replace any damaged clips (or pin-type retainers).
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Crash Pad Under Cover. Repair procedures
| •
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Put on gloves to protect your hands.
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|
| •
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When prying with a flat-tip screwdriver, wrap it with protective
tape, and apply protective tape around the related parts, to
prevent damage.
|
| •
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Use a plastic panel removal tool to remove interior trim pieces
to protect from marring the surface.
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| •
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Take care not to bend or scratch the trim and panels.
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1. |
Press the lock pin (B) and then remove the crash pad under cover (A).
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2. |
To install, reverse removal procedure.
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Crash Pad Lower Panel. Components and components location
Crash Pad Lower Panel. Repair procedures
| •
|
Put on gloves to prevent hand injuries.
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|
| •
|
When removing with a flat-tip screwdriver or remover, wrap protective
tape around the tools to prevent damage to components.
|
| •
|
Use a plastic panel removal tool to remove interior trim pieces
without marring the surface.
|
| •
|
Take care not to bend or scratch the trim and panels.
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1. |
Using a screwdriver or remover, remove the crash pad side cover [LH]
(A).
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2. |
Loosen the mounting screws and remove the crash pad lower panel (A).
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3. |
Disconnect the crash pad lower switch connectors (A).
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4. |
To install, reverse removal procedure.
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• |
Make sure the connector are connected in properly.
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• |
Replace any damaged clips (or pin-type retainers).
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Steering Column Shroud Panel. Components and components location
1. Steering Column
Shroud Lower Panel
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2. Steering Column
Shroud Upper Panel
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Steering Column Shroud Panel. Repair procedures
[Steering column shroud upper panel]
| •
|
Put on gloves to prevent hand injuries.
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|
| •
|
When removing with a flat-tip screwdriver or remover, wrap protective
tape around the tools to prevent damage to components.
|
| •
|
Use a plastic panel removal tool to remove interior trim pieces
without marring the surface.
|
| •
|
Take care not to bend or scratch the trim and panels.
|
|
|
1. |
Using a screwdriver or remover, remove the steering column shroud panel
(A).
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2. |
To install, reverse removal procedure.
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• |
Replace any damaged clips (or pin-type retainers).
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[Steering column shroud lower panel]
| •
|
Put on gloves to prevent hand injuries.
|
|
| •
|
When removing with a flat-tip screwdriver or remover, wrap protective
tape around the tools to prevent damage to components.
|
| •
|
Use a plastic panel removal tool to remove interior trim pieces
without marring the surface.
|
| •
|
Take care not to bend or scratch the trim and panels.
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1. |
Remove the steering column shroud panel.
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2. |
Remove the crash pad lower panel.
(Refer to Crash Pad - "Crash Pad Lower Panel")
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3. |
Loosen the mounting screws by turning the steering wheel to the left
and right, and remove the steering column shroud lower panel (A).
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4. |
To install, reverse removal procedure.
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• |
Replace any damaged clips (or pin-type retainers).
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Crash Pad Side Cover. Components and components location
1. Crash pad
side cover [LH]
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1. Crash pad
side cover [RH]
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Crash Pad Side Cover. Repair procedures
| •
|
Put on gloves to prevent hand injuries.
|
|
| •
|
When removing with a flat-tip screwdriver or remover, wrap protective
tape around the tools to prevent damage to components.
|
| •
|
Use a plastic panel removal tool to remove interior trim pieces
without marring the surface.
|
| •
|
Take care not to bend or scratch the trim and panels.
|
|
|
1. |
Using a screwdriver or remover, remove the crash pad side cover (A).
[LH]
[RH]
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2. |
To install, reverse removal procedure.
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• |
Replace any damaged clips (or pin-type retainers).
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Glove Box. Components and components location
Glove Box. Repair procedures
| •
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Put on gloves to prevent hand injuries.
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|
| •
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When removing with a flat-tip screwdriver or remover, wrap protective
tape around the tools to prevent damage to components.
|
| •
|
Use a plastic panel removal tool to remove interior trim pieces
without marring the surface.
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| •
|
Take care not to bend or scratch the trim and panels.
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1. |
Open the glove box (A).
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2. |
Pull out the both sides stopper (B) from the glove box (A).
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3. |
Remove the air damper (A) from the glove box.
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4. |
Remove the lock pins (A) and then remove the glove box.
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5. |
To install, reverse removal procedure.
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• |
Replace any damaged clips (or pin - type retainers).
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Crash Pad Center Panel. Components and components location
1. Crash pad
center panel
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Crash Pad Center Panel. Repair procedures
| •
|
Put on gloves to protect your hands.
|
|
| •
|
When prying with a flat-tip screwdriver, wrap it with protective
tape, and apply protective tape around the related parts, to
prevent damage.
|
| •
|
Use a plastic panel removal tool to remove interior trim pieces
to protect from marring the surface.
|
| •
|
Take care not to bend or scratch the trim and panels.
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1. |
Remove the floor console assembly.
(Refer to Floor Console - "Floor Console Assembly")
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2. |
Remove the crash pad under cover.
(Refer to Crash Pad - "Crash Pad Under Cover")
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3. |
Remove the glove box.
(Refer to Crash Pad - "Glove Box")
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4. |
Remove the crash pad lower panel.
(Refer to Crash Pad Lower Panel")
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5. |
Remove the cowl side trim.
(Refer to Interior Trim - "Cowl Side Trim")
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6. |
Remove the crash pad side cover [RH] (A).
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7. |
Remove the crash pad garnish (A).
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8. |
Press the lock pin, separate the start button connector (A).
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9. |
Loosen the mounting screws and bolts, remove the crash pad center panel
(A).
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10. |
Press the lock pin, separate the connectors (A).
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11. |
Press the lock pin, separate the in-car sensor connector (A) and hoses
(B).
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12. |
To install, reverse removal procedure.
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• |
Make sure the connector are connected in properly.
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• |
Replace any damaged clips.
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Main Crash Pad Assembly. Components and components location
1. Main crash
pad assembly
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Main Crash Pad Assembly. Repair procedures
| •
|
Put on gloves to prevent hand injuries.
|
|
| •
|
When removing with a flat-tip screwdriver or remover, wrap protective
tape around the tools to prevent damage to components.
|
| •
|
Use a plastic panel removal tool to remove interior trim pieces
without marring the surface.
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| •
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Take care not to bend or scratch the rim and panels.
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1. |
Disconnect the negative (-) battery terminal.
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2. |
Remove the front pillar trim.
(Refer to Interior Trim - "Front Pillar Trim")
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3. |
Remove the floor console assembly.
(Refer to Floor Console - "Floor Console Assembly")
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4. |
Remove the crash pad lower panel.
(Refer to Crash Pad - "Crash Pad Lower Panel")
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5. |
Remove the cluster fascia panel.
(Refer to Cluster Pad - "Center Fascia Panel")
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6. |
Remove the audio and AVN head unit.
(Refer to Body Electrical System - "Audio Unit")
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7. |
Remove the crash pad center panel.
(Refer to Crash Pad - "Crash Pad Center Panel")
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8. |
Remove the steering wheel.
(Refer to Steering System - "Steering Wheel")
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9. |
Remove the steering column shroud lower panel.
(Refer to Crash Pad - "Steering Column Shroud Panel")
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10. |
Remove the multifunction switch assembly.
(Refer to Body Electrical System - "Multifunction Switch")
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11. |
Remove the instrument cluster.
(Refer to Body Electrical System - "Instrument Cluster")
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12. |
Remove the head up display (HUD) upper cover (A).
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13. |
Press the lock pin, separate the HUD unit connector (A).
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14. |
Loosen the mounting screws, remove the HUD unit assembly (A).
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15. |
Remove the crash pad upper garnish (A).
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16. |
Loosen the mounting screws, remove the center speaker (A).
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17. |
Press the lock pin, separate the center speaker connector (A).
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18. |
Remove the crash pad air vent (A).
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19. |
Press the lock pin, separate the connector (A).
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20. |
Remove the photo sensor (A).
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21. |
Press the lock pin, separate the photo sensor connector (A).
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22. |
Loosen the mounting screw, remove the crash pad garnish [LH] (A).
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23. |
Press the lock pin, separate the connector (A).
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24. |
Loosen the mounting screws, remove the EPB switch assembly (A).
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25. |
Press the lock pin, separate the EPS switch connector (A).
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26. |
Loosn the passenger's airbag(PAB) mounting bolts (A).
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Tightening torque :
16.7 - 25.5 N.m (1.7 - 2.6kgf.m, 12.3 - 18.8 lb-ft)
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27. |
Loosen the mounting bolts and nuts and remove the main crash pad assembly
(A).
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Tightening torque :
16.7 - 25.5 N.m (1.7 - 2.6kgf.m, 12.3 - 18.8 lb-ft)
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28. |
Press the lock pin, separate the passenger's airbag(PAB) connectors
(A).
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29. |
Press the lock pin, separate the side speaker connector (A).
[LH]
[RH]
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30. |
To install, reverse removal procedure.
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• |
Make sure the crash pad fits onto the guide pins correctly.
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• |
Before tightening the bolts, make sure the crash pad
wire harnesses are not pinched.
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• |
Make sure the connectors are plugged in properly, and
the antenna lead is connected properly.
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• |
Make sure that each of the assembly components operates
properly.
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• |
Replace any damaged clips (or pin-typ retainers).
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Cowl Cross Bar Assembly. Components and components location
1. Cowl cross
bar assembly
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Cowl Cross Bar Assembly. Repair procedures
| •
|
Put on gloves to prevent hand injuries.
|
|
| •
|
When removing with a flat-tip screwdriver or remover, wrap protective
tape around the tools to prevent damage to components.
|
| •
|
Use a plastic panel removal tool to remove interior trim pieces
without marring the surface.
|
| •
|
Take care not to bend or scratch the trim and panels.
|
|
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1. |
Disconnect the negative (-) battery terminal.
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2. |
Recover the refrigerant with a recovery/recycling/charging station.
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3. |
When the engine is cool, drain the engine coolant from the radiator.
(Refer to Engine Mechanical System - “Coolant”)
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4. |
Remove the cowl top cover.
(Refer to "Cowl Top Cover")
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5. |
Disconnect the inlet and outlet heater hoses from the heater unit.
(Refer to Heating,Ventilation And Air Conditioning - "Heater Unit")
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6. |
Remove both sides of front seat assembly.
(Refer to Front Seat - "Front Seat Assembly")
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7. |
Remove the main crash pad assembly.
(Refer to Crash Pad - "Main Crash Pad Assembly")
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8. |
Disconnect the steering column connectors.
(Refer to Steering System - "Steering Column and Shaft")
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9. |
Loosen the mounting nuts and through bolts in the frontal area and lower
the steering column.
(Refer to Steering System - "Steering Column and Shaft")
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10. |
Loosen the engine room cowl cross bar assembly mounting bolts.
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Tightening torque :
16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)
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11. |
Loosen the mounting nuts and remove the floor air duct (A).
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12. |
Loosen the mounting bolt and nut, remove the accelerator pedal module
(A).
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13. |
Press the lock pin, separate the accelator pedal connector (A).
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14. |
Remove the rear air duct (A) and then separate the floor carpet (B)
backwards.
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15. |
Loosen the mounting nuts and remove the rear heating duct (A).
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16. |
Press the lock pin and separate the airbag control module(SRSCM) connector
(A).
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17. |
Disconnect the connector (A) and the mounting wiring fasteners in the
front pillar.
[Driver's]
[Passenger's]
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18. |
Disconnect the passenger compartment junction box connectors (A).
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19. |
Disconnect the multi box connectors (A).
[Driver's]
[Passenger's]
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20. |
Disconnect the heater and blower unit connector.
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(1) |
Loosen the mounting screw, remove the shower duct (A).
[LH]
[RH]
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(2) |
Press the lock pin, separate the evaporator sensor connector
(A).
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(3) |
Press the lock pin, separate the driver's temperature actuator
connector (A).
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(4) |
Press the lock pin, separate the mode control actuator connector
(A).
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(5) |
Press the lock pin, separate the intake actuator connector (A).
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(6) |
Press the lock pin, separate the power mosfet connector (A).
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(7) |
Press the lock pin, separate the PTC heater connector (A).
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(8) |
Press the lock pin, separate the blower motor connector (A).
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(9) |
Press the lock pin, separate the PM sensor connector (A).
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(10) |
Press the lock pin, separate the auto defogging actuator connector
(A) and passenger's temperature actuator connector (B).
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21. |
Loosen the heater & blower unit front mounting bolt (A).
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Tightening torque :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)
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22. |
Loosening the cowl cross bar side mounting bolt (B) after loosening
the plug hole (A).
|
Tightening torque :
16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)
|
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23. |
Loosen the mounting bolts and remove the cowl croos bar assembly (A).
|
Tightening torque :
16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)
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24. |
To install, reverse removal procedure.
|
• |
Make sure the crash pad fits onto the guide pins correctly.
|
|
• |
Before tightening the bolts, make sure the crash pad
wire harnesses are not pinched.
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|
• |
Make sure the connectors are plugged in properly, and
the antenna lead is connected properly.
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• |
Enter the anti- theft code for the radio, then enter
the customer`s radio station presets.
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• |
Make sure that each of the assembly components operates
properly.
|
|
• |
Replace any damaged clips (or pin-type retainers).
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Hyundai Santa Fe (TM): Crash Pad
Floor Console
Roof Trim